水(shui)壓光面(mian)(mian)爆(bao)破(po)(po)技(ji)(ji)術(shu)在隧(sui)道掘(jue)進(jin)(jin)作業中的實(shi)際應用。提(ti)升光面(mian)(mian)爆(bao)破(po)(po)水(shui)平(ping)、嚴抓隧(sui)道超挖管控進(jin)(jin)行了介紹。聚能(neng)水(shui)壓光面(mian)(mian)爆(bao)破(po)(po)工(gong)藝技(ji)(ji)術(shu)很(hen)成(cheng)熟、可操作性(xing)很(hen)強、材料成(cheng)本(ben)很(hen)低、施工(gong)速度(du)很(hen)快、節能(neng)環保效(xiao)(xiao)果很(hen)顯著、經(jing)濟效(xiao)(xiao)益社(she)會效(xiao)(xiao)益很(hen)高(gao)。一是要(yao)(yao)提(ti)高(gao)對(dui)推(tui)廣該(gai)項技(ji)(ji)術(shu)重要(yao)(yao)性(xing)和(he)必然性(xing)的認(ren)識(shi);二是要(yao)(yao)樹立必須采取聚能(neng)水(shui)壓光面(mian)(mian)爆(bao)破(po)(po)的意識(shi);三是要(yao)(yao)堅持(chi)培(pei)訓、示范、監督(du)“三位一體”;四是要(yao)(yao)制定切實(shi)的獎懲制度(du);五(wu)是要(yao)(yao)建立檢查監督(du)機制,持(chi)續(xu)促進(jin)(jin)該(gai)項技(ji)(ji)術(shu)的深入推(tui)廣。在隧(sui)道施工(gong)的現(xian)場管理(li)、科技(ji)(ji)創(chuang)新、人(ren)才(cai)培(pei)養(yang)、經(jing)濟效(xiao)(xiao)益等(deng)方(fang)面(mian)(mian)的不足。建議對(dui)施工(gong)一線基礎(chu)技(ji)(ji)術(shu)工(gong)作扎實(shi)推(tui)進(jin)(jin);對(dui)新工(gong)藝、先進(jin)(jin)工(gong)法要(yao)(yao)深入學習鉆研(yan);對(dui)消極懈怠、故(gu)步自封的思想(xiang)要(yao)(yao)堅決抵制。
聚(ju)(ju)能包由(you)炸(zha)、形(xing)(xing)罩(zhao)(zhao)(zhao)、隔板、殼體、引信和(he)(he)(he)(he)支架(jia)等部分(fen)組(zu)成,其作用(yong)(yong)及對(dui)聚(ju)(ju)能包威力(li)(li)的(de)(de)影響分(fen)述如(ru)下。1.炸(zha),炸(zha)是聚(ju)(ju)能管爆破的(de)(de)能源,炸(zha)的(de)(de)爆壓越(yue)(yue)大,聚(ju)(ju)能彈威力(li)(li)越(yue)(yue)大;為得(de)到高爆壓,需(xu)高爆速、高密(mi)度的(de)(de)炸(zha)。常用(yong)(yong)炸(zha)有梯恩梯、8321炸(zha)等,裝(zhuang)方法有熔鑄,塑裝(zhuang)和(he)(he)(he)(he)壓裝(zhuang)多種。2.型(xing)(xing)罩(zhao)(zhao)(zhao),型(xing)(xing)罩(zhao)(zhao)(zhao)的(de)(de)作用(yong)(yong)是把炸(zha)的(de)(de)爆炸(zha)能轉化(hua)成罩(zhao)(zhao)(zhao)體材(cai)料(liao)的(de)(de)射流動能,從(cong)而提高其穿透和(he)(he)(he)(he)切(qie)割能力(li)(li)。型(xing)(xing)罩(zhao)(zhao)(zhao)的(de)(de)材(cai)料(liao)必(bi)須滿足四點要求,即(ji)可壓縮性(xing)小、密(mi)度高、塑性(xing)和(he)(he)(he)(he)延(yan)展性(xing)好,在(zai)形(xing)(xing)成射流中(zhong)(zhong)不汽化(hua)。大量試驗證明,用(yong)(yong)紫(zi)銅制作型(xing)(xing)罩(zhao)(zhao)(zhao)效(xiao)果好,其次為鑄鐵、鋼和(he)(he)(he)(he)陶瓷(ci)。型(xing)(xing)罩(zhao)(zhao)(zhao)的(de)(de)形(xing)(xing)狀多種多樣,主要有軸對(dui)稱型(xing)(xing),如(ru)圓錐形(xing)(xing)、半球(qiu)形(xing)(xing)、拋物線形(xing)(xing)和(he)(he)(he)(he)喇(la)叭形(xing)(xing)等;面對(dui)稱型(xing)(xing),常見的(de)(de)有用(yong)(yong)于切(qie)割屬(shu)板材(cai)的(de)(de)直(zhi)線形(xing)(xing)和(he)(he)(he)(he)用(yong)(yong)于切(qie)割管材(cai)的(de)(de)環形(xing)(xing)聚(ju)(ju)能罩(zhao)(zhao)(zhao)兩種;中(zhong)(zhong)心對(dui)稱型(xing)(xing),這種球(qiu)形(xing)(xing)聚(ju)(ju)能包,中(zhong)(zhong)心有球(qiu)形(xing)(xing)空腔和(he)(he)(he)(he)球(qiu)形(xing)(xing)罩(zhao)(zhao)(zhao),球(qiu)形(xing)(xing)罩(zhao)(zhao)(zhao)外敷(fu)設炸(zha),若能在(zai)瞬間同(tong)時起爆,可在(zai)空腔中(zhong)(zhong)心點獲(huo)得(de)極大的(de)(de)能量集中(zhong)(zhong)。在(zai)工程中(zhong)(zhong)常用(yong)(yong)的(de)(de)是軸對(dui)稱型(xing)(xing)和(he)(he)(he)(he)面對(dui)稱型(xing)(xing)兩類型(xing)(xing)罩(zhao)(zhao)(zhao)。
水壓(ya)(ya)光(guang)面(mian)爆(bao)(bao)(bao)(bao)破(po)(po)較(jiao)(jiao)水壓(ya)(ya)光(guang)面(mian)爆(bao)(bao)(bao)(bao)破(po)(po),在周(zhou)邊眼單循(xun)(xun)環火(huo)工(gong)品使用(yong)(yong)量(liang)上節(jie)(jie)(jie)約費用(yong)(yong)8.3%,周(zhou)邊眼鉆孔數量(liang)從39個(ge)下(xia)降為23個(ge)費用(yong)(yong)節(jie)(jie)(jie)約41%,混(hun)凝土噴射每延(yan)米節(jie)(jie)(jie)約1.37立(li)方米。水壓(ya)(ya)光(guang)面(mian)爆(bao)(bao)(bao)(bao)破(po)(po)比水壓(ya)(ya)光(guang)面(mian)爆(bao)(bao)(bao)(bao)破(po)(po)每循(xun)(xun)環節(jie)(jie)(jie)約費用(yong)(yong)258.4元,即每延(yan)米節(jie)(jie)(jie)約76較(jiao)(jiao)元,節(jie)(jie)(jie)約費用(yong)(yong)比例達32%。此(ci)外,聚(ju)(ju)(ju)能管(guan)(guan)水壓(ya)(ya)光(guang)面(mian)爆(bao)(bao)(bao)(bao)破(po)(po)能有效(xiao)降低隧(sui)道(dao)內石渣塊度和粉(fen)塵(chen)含(han)量(liang),還(huan)可使通(tong)風(feng)時間有效(xiao)縮短33%。聚(ju)(ju)(ju)能管(guan)(guan)光(guang)面(mian)爆(bao)(bao)(bao)(bao)破(po)(po)工(gong)藝技(ji)術(shu)很(hen)成熟、可操作(zuo)性很(hen)強、材料(liao)成本很(hen)低、施工(gong)速度很(hen)快、節(jie)(jie)(jie)能環保效(xiao)果(guo)很(hen)顯著、經濟效(xiao)益社(she)會(hui)效(xiao)益很(hen)高。聚(ju)(ju)(ju)能管(guan)(guan)定向(xiang)爆(bao)(bao)(bao)(bao)破(po)(po)技(ji)術(shu)是(shi)近(jin)幾年發展起來(lai)的一項掘(jue)進新(xin)技(ji)術(shu),這種爆(bao)(bao)(bao)(bao)破(po)(po)技(ji)術(shu)與傳統(tong)的光(guang)面(mian)爆(bao)(bao)(bao)(bao)破(po)(po)技(ji)術(shu)有一定的差(cha)別(bie),聚(ju)(ju)(ju)能管(guan)(guan)定向(xiang)爆(bao)(bao)(bao)(bao)破(po)(po)原(yuan)理(li)是(shi)在巷道(dao)周(zhou)邊眼中(zhong),將炸裝在聚(ju)(ju)(ju)能管(guan)(guan)中(zhong)起爆(bao)(bao)(bao)(bao),爆(bao)(bao)(bao)(bao)破(po)(po)時利用(yong)(yong)聚(ju)(ju)(ju)能管(guan)(guan)的聚(ju)(ju)(ju)能作(zuo)用(yong)(yong),以減少裂隙的數量(liang)和控制優勢裂隙的發展方向(xiang)。
水壓光(guang)(guang)面(mian)爆(bao)(bao)破(po)(po)(po)技術,是(shi)在(zai)水壓光(guang)(guang)面(mian)爆(bao)(bao)破(po)(po)(po)技術基礎上(shang)發(fa)展起來的(de)一項新技術,其掏槽眼(yan)、輔助眼(yan)裝(zhuang)(zhuang)(zhuang)藥結構(gou)和(he)爆(bao)(bao)破(po)(po)(po)方式與水壓光(guang)(guang)面(mian)爆(bao)(bao)破(po)(po)(po)相同,但在(zai)周邊(bian)眼(yan)中安(an)裝(zhuang)(zhuang)(zhuang)專用(yong)(yong)聚(ju)(ju)能(neng)(neng)(neng)(neng)(neng)(neng)管裝(zhuang)(zhuang)(zhuang)置(zhi)替代常規(gui)爆(bao)(bao)破(po)(po)(po)藥卷和(he)傳(chuan)爆(bao)(bao)線,利(li)用(yong)(yong)聚(ju)(ju)能(neng)(neng)(neng)(neng)(neng)(neng)管產生的(de)粒子射流動能(neng)(neng)(neng)(neng)(neng)(neng)、高(gao)壓爆(bao)(bao)破(po)(po)(po)氣體應(ying)(ying)(ying)力及(ji)“氣楔”作用(yong)(yong),形(xing)成平(ping)整圓(yuan)順(shun)的(de)開挖輪廓(kuo)面(mian),對(dui)控(kong)制超欠挖具有良好效(xiao)(xiao)(xiao)(xiao)果,有效(xiao)(xiao)(xiao)(xiao)提升(sheng)了隧道施工質量(liang)、進(jin)度和(he)經濟效(xiao)(xiao)(xiao)(xiao)益(yi)。科學合理地利(li)用(yong)(yong)能(neng)(neng)(neng)(neng)(neng)(neng)源,提高(gao)能(neng)(neng)(neng)(neng)(neng)(neng)源利(li)用(yong)(yong)效(xiao)(xiao)(xiao)(xiao)率,對(dui)節(jie)能(neng)(neng)(neng)(neng)(neng)(neng)減排也十分重要。利(li)用(yong)(yong)聚(ju)(ju)能(neng)(neng)(neng)(neng)(neng)(neng)管兩端的(de)水平(ping)開出(chu)的(de)聚(ju)(ju)能(neng)(neng)(neng)(neng)(neng)(neng)槽產生的(de)聚(ju)(ju)能(neng)(neng)(neng)(neng)(neng)(neng)射流效(xiao)(xiao)(xiao)(xiao)應(ying)(ying)(ying)對(dui)巖石進(jin)行(xing)破(po)(po)(po)碎。據專家測算,由于聚(ju)(ju)能(neng)(neng)(neng)(neng)(neng)(neng)管兩端聚(ju)(ju)能(neng)(neng)(neng)(neng)(neng)(neng)槽產生的(de)聚(ju)(ju)能(neng)(neng)(neng)(neng)(neng)(neng)切割(ge)效(xiao)(xiao)(xiao)(xiao)應(ying)(ying)(ying),其能(neng)(neng)(neng)(neng)(neng)(neng)效(xiao)(xiao)(xiao)(xiao)比(bi)提升(sheng)一個量(liang)級。
專業o型聚能管是將炸藥裝在聚能管內,兩頭均放置了水袋,聚能管爆炸產生的高溫高壓射流,讓水袋產生“水楔”效應,使圍巖裂縫加劇延伸擴展。它是在水壓光面爆破基礎上發展起來的一項新技術,區別只是在周邊眼中安裝專用線性聚能藥管替代常規爆破藥卷和傳爆線,只要做到七大關鍵環節:水袋挺拔飽滿、炮泥軟硬適中、水袋裝填到底、炮泥回填到口、木棍逐節搗固、水藥緊密相連、槽面必須平行,就能對控制超欠挖起到良好效果。o型聚能管廠家在推廣水壓爆破(po)的基礎上(shang),去(qu)年9月,水壓聚(ju)能爆破(po)的成果上(shang),今年更為深入地在興泉(quan)鐵路大嶺隧道(dao)、牡佳鐵路麻(ma)山隧道(dao)采(cai)用了此項技術,積累(lei)了成功經(jing)驗。